Elmswood

 Page last updated ..21/12/2009.

 

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Here I will endeavour to show and write about my new venture -

Elmswood & Elmswood Central.

A layout currently under construction.

My basic requirement is that the layout must be able to run standard “00” gauge (4mm) rolling stock and be of   British outline. My modelling region is the LNER in BR days, in a time span between 1955 and 1965. Mainly steam loco's, but with a good smattering of diesel too. Having drawn a plan to scale on my PC, I started to make the baseboards, lay the track and carry out some scenic work.

 

Below is a video clip of my Work In Progress

Click on the 'Play' button and wait for the clips to load

 

 

 

The Track Plan

Overall size = 14'4 x 7'9"

The All New 'Elmswood & Elmswood Central'…..

I have, for various reasons scrapped the original portable Elmswood Central layout.  A description of this former layout can be found on one of the following pages Use this link to view them  A Former Layout 

I have now decided to build a permanent layout in one half of my double integral garage. The car can stay outside. It’s weather proof!

I had to chose the main method of supporting the new layout. After much reading I have opted for the American ‘L’ girder system of supporting the layout.  This allows multi level track formation similar to ‘Open Top’ construction with less timber usage.

 The basic construction is made, in my case from 69 x 18mm longitudinal timbers and topped with 12 x 44mm timber, all of which is PSE. These form the ‘L’. Then on top of these are screwed 44 x 21mm PSE joist timbers. It is these joist that carry all the track and scenic items and keep the two ‘L’ girders parallel.  Risers are screwed to the joist and these support the track bed, which I have chosen to be 9mm Ply.  Risers are from any scrap timber available.

The sketches and photos show construction techniques and how the risers support the track bed.  Other than assembly of the ‘L’ girders no glue is used anywhere in the construction of the joists risers. or track bed. Only suitable wood screws are used.  It is vitally important to ensure that a screwdriver can fit between adjacent joists. To this end I have spaced all my joists at 300mm centres. These joists can overlap the ‘L’ girders by more than as 300mm if need be.

Figure 6

Above is an example of a  typical L girder frame completed.

Below are a few pictures taken during the basic construction.        

 Photo 1 shows the L girders with the joists and ply track bed being laid.   Photo 2  shows how the risers work.   Photo's 3 & 4 show basic track laying commencing.

P1

P2 P3 P4
P5 P6 P7 P8

 

 

 

 

Photo 5 shows the copper droppers waiting solder tinning and then they are finally soldering to the rail sides as in Photo 6.     Photos 7 to 8 show track laying.  In the background of Photo 9 a trusty H & M controller is used to electrically test a section of track.  Photo 10 shows the track starting to be laid on the terminus stations approach. Photos 11 & 12 show the starting of the main through stations boards being assembled.

Note in Photos 11 & 12 the bare copper continuous 'Bus bar ring' that runs all around the layout. This will be discussed in detail later, but provides a common return path for all non DCC electrics.

P9 P10 P11 P12

The track is pinned into position with the aid of the very fine Peco track pins, which once the track is ballasted and glued they can be removed or if preferred left in place. The Ply top does mean a fine pilot hole has to be drilled at every pins location, but this isn’t to hard to undertake and I use either an Archimedean or electric mini drill with a fine drill bit – about 0.4mm. You will break many drill bits unfortunately, but as the Peco sleepers are fairly soft even a broken drill bit will pass through and into the ply tops.  Insulated rail joiners are installed where necessary as the track laying progresses. Using electro frog points offers much better slow running, but does involve a lot more thought on electrical track feeds and increases the number of insulated rail joints ten fold, but this has to be the price paid to allow slow speed smooth running.

P13 P14 P15 P16

Photo 13 above show the track laying commencing for the through station. Here the down main, down loop and down relief siding are starting to take shape. The space between the two down lines will eventually form the down platform.  I aim to be able to accommodate up to a six coach train and tender loco.  Photo 14 shows track laying almost complete.    Photo 15 show the northern approaches under construction, while Photo 16  shows test coaches on the main through station area.

Next the electrical feeds to the rails are installed. I prefer to use copper wire droppers bent into a off set “L” shape and soldered to the rails web, as in Photo 18 and figure 7 below, below, these then pass through a pre drilled hole in the boards top to the underside where the appropriate feed wire is soldered to the protruding copper wire and then the surplus copper dropper wire is cut off. I use pieces of old 1.0mm2 T & E mains electric lighting cable which has been stripped and the bare copper wire used as droppers.  Track feed wires could be directly fed up through the baseboard and soldered onto the rails sides, but I like droppers, as these give a suitable underside termination point to test onto, should you ever be fault finding under the layout.  Always clean both the rail’s side and the copper dropper before soldering. It’s amazing the amount of oxidisation that occurs on nickel silver rail over a short time and this can prevent the smooth flow of solder! I prefer to use a fibreglass pencil style cleaner, which really removes everything likely to cause a high resistance soldered joint.  Ensure no solder forms on the top surface of the rail or derailments will occur.

 P18

Left & Right handed copper dropper wires bent up from 1.0mm2 cable conductor.

Fig 7

Electrical feeds on my hidden track sections are more frequent than is normally needed. I have installed many additional feeds along the tracks. All this really does is to ensure good electrical conductivity to each (or as many as practicable) sections of track and doesn't rely on the fishplate being a good conductor.  I have run heavier gauged (16/0.2mm2) flexible track feed wires from the DCC bus and these connect to their appropriate droppers.

With all of the main boards DCC wiring complete 'Test Trains' of various rolling stock combinations are run  over all routes to ensure track  and electrical quality is correct. Fine adjustment can be made to the track alignment at this stage, as no ballast is laid as yet.

P19 P20 P21 P22

 Above in Photo 19 & Photo 20 test trains of various passenger and goods stock are run to check track alignment and electrical connections. The next stage is to build the two through platforms.  Photo 21 shows the bare basics of the first platform under construction.  15 x 25mm planed timber form the base and cardboard ramp ends abut them.  Next the brick faced sides will be added then the platform surface.  Photo 22 shows the station over bridge and station building under construction. The construction is mainly from mounting card. Once all the main detail is moulded in card, the structure will receive  a covering of brick paper and other detailing such as girders under each archway added.

P23

P24

P25

P26

In Photo 23 the over bridge and booking hall is starting to come together and the two platforms are now in place.  While Photo 24 shows the passenger walk way and steps leading to both platforms. Heavy weathering (dirtying) of the structures has still to be undertaken at this stage.  Photo 25 shows the booking hall, lock up shops and road traffic. Photo 26 shows some weathering add with a few people walking the streets, but there's still plenty more detailing to undertake - more figures and lampposts etc all to be added yet.

 P27  Awaiting station are image P28 Awaiting station area image  P29 Awaiting station area image  P30

 

 

After a brief lull in modelling I have restarted again. My choice now was - what platform buildings and canopy would I have for the through station at Elmswood? Normal card kits, such as the Superquick or Metcalfe version were ok, but failed to give me a long enough canopy roof, as I need around 33 inches per platform. So I opted to make my own roofs from mounting card and use three Superquick 'A4' Island platform kits for the actual platform buildings. Therefore each platform will have three separate buildings and a Gents toilet block too all under a long canopy roof supported as necessary in the non building areas on home made canopy pillars (These still have to be resolved!).

P31

P32

P33

P34

In Photo 31 the construction of the two canopies can be seen. The tabs sticking out from the unpainted left-hand canopy will be cut off flush with the roofs edge once all the PVA glue has dried. Still to do are cut holes for the three chimneys., make up the chimney stacks and paint the roof a dark grey/black colour and finally weather both roofs.   Photo 32 The through station canopy and buildings are in place, still more to do though.  Photo 33 look as though snow has fallen. But its just plaster bandage being used to create the embankment to the under bridge. The retaining wall has been installed too and now track ballasting can commence.  Photo 34  The same scene as in Photo 33 but now the scenic detailing has begun, but still plenty more to do!

 

P35

P36

P37

P38

In Photo 35 above the initial stages of building the five retaining walls for the ' changing levels' section of the railway commences and basic scenery is starting to be added.  Photo 36 shows loco 70037 'Hereward the Wake' breaking cover from the Elmswood single line tunnel. There is still plenty of landscape work to be completed at this stage!  Photo 37 shows how I model and mould the terrain by using thin card strips, hot melt glued to the profile former (back board) and the baseboard, in a lattice style. This is held in place with the aid of some crumpled up newspaper. In Photo 38 the same area as in P37 is shown, but now the card lattice has been covered with plaster bandage. Note the masking tape covering the track and colour light signal in the distance, this is prevent the wet plaster getting onto the already ballast track and painted signal.

 

P39

P40

P41

P42

In Photo 39 above the same area is again shown, now the bare plaster has been given a coat of Burnt Umber acrylic paint. The white plaster area will remain until the next section of the back scene is added then more plaster hill side will be added and joined into the section already moulded.   Photo 40 is again the same scene as in P39 but now with scatter laid and chalk face cutting sides finished. The area is still waiting rail edge rusting and a few other finishing touches. The loco just coming into view is A1  60168 'Aberdonian'.  

Photo 41 shows the cutting and tunnel leading under Elmswood's loco depot.  Photo 42 shows the difference between ballast that has been glued in place and that which has just been laid pending gluing. The glued area is in the background on both the lower and upper lines and has a darker almost shadowy tone.

P43  P44  P45 P46

Photo 43 shows prototype Deltic (NRM model) waiting for the down advanced starter signal to clear.  Photo 44 shows a corner of the layout now almost scenically complete. Prototype loco 'Falcon'  heads north, passing farm hand Fred Gates in the field attempting to mend his tractor while Mr Broad the farm owner has just arrived to lead a hand or a few words!  Photo 45 A rack of fish vans heads south hauled by A1A-A1A loco D5531, a very early Airfix GMR loco converted to DCC.  Photo 46 taken from Elmswood's flying school helicopter, shows Elmswood tunnel points and tunnel mouth, but no sign of the P.Way staff, who may be in the hut?

 

Photo 47 below, shows the new gantry and signalling. Fitted with four colour light signals and is pending final wiring back to the control mimic panel, the gantry signals having been pre wired from the gantry to the underside of the baseboard. The gantry is made of part brass and part plastic construction. Photo P48 shows the opposite side of the gantry.

P47 P48 P49 (Pending Picture) P50 (Pending Picture)

 

I had a little corner to fill and though I would try and make an  S&T (signal & Telegraph) Depot.

Click on image to enlarge

I started off by painting the bare baseboard with a coat of PVA. Photo P51. Then once dried I mixed plaster filler into a creamy constancy and troweled the plaster over the the area to rail height. I used the trowel, well wetted, to smooth off the plaster. Photo P52.  Once dried, a base coat of grey matt paint was applied to the area where I needed the flagstones and the rest was painted a dark brown colour. Photos P53 & P54.  24 hours was allowed to pass before a watchmakers style flat bladed 1.0mm wide screwdriver and a 12 inch rule was used to carefully scribe the plaster into semi random flagstone effect. Photo P55. The area was then hoovered to remove the plaster dust and then an cheap black Ink Jet printer refill kit was used to highlight the flagstone joints and some flagstones too. Several applications of the ink were necessary and each one was wiped off after a few seconds with a dampened cloth to remove the surplus ink (Use rubber disposable type gloves when undertaking this) Photo P56.  After a further 24 hours had passed the whole area was sealed with a coating of spray matt varnish. Buildings were constructed and weathered then placed on the flagstones. Photos P57 & P58.  I have a depot managers brick built office, a dual staff workshop and mess room and a grounded van body as a stores area. Then outside a couple of flood lights, stacks of new concrete cable troughing ducts, cable drums, telegraph poles and various other bits of general clutter. The area was fenced off with spear point fencing and gates added to allow both vehicle, foot and railway access. A small scene of four railway S & T staff are moving a huge cable drum ready for a lorry to collect later in the day! PhotosP59 & P60 and top of article.

 

P51 P52 P53 P54
P55 P56 P57 P58

P59

P60

 

Just to the right of the above S & T depot was a somewhat awkwardly shaped area with the ends of three carriage sidings terminating there. I added a  new point to the first siding this introduced another small siding leading off the first. I made the decision to construct a small coal and coke merchants depot to the rear of the signal box (which will sit over a Peco point motor) fed by the newly laid short siding. I also reduced the length of the three carriage sidings by about 2 ½" inches (63mm). This gave me room for the fence, path and road section before the baseboard end.

Firstly, I coated the ply baseboard with PVA glue to seal the whole area. Then, as I was given some years ago, a Hornby Thomas signal box. I set about repainting it and adding a few extra details to bring it more in line with a model railway rather than a Thomas train set one! Whether or not it remains is yet to be decided upon?  I next glued some Wills feather edge fencing along the front of the area with a suitable break to make a gated entrance and then the fencing angled back towards the signal box side wall. This was to be the area of the coal yard. Paving and a road surface were added between the fencing and the baseboards edge. I then constructed a Wills Coal Office kit plus an extra set of coal staithes. A visit to a local coal merchants and I obtained a few small lumps of real coal (free!). This is to be crushed up and used to represent the coal both in the staithes and surrounding areas. Coal dust (if I can crush it finely enough?) is to be spread and glued around the ground areas once all the buildings etc are all finally in place. Real coal when crushed up into small fragments and glued in place looks just right! I use a 50/50 PVA glue/Water mix dribbled over the coal once its all in the correct place (much like ballasting) and this both retains and seals it. 

 

Some photos below show progress stage by stage....

 

P61 P62 P63 P64
 

P65

 

P66 P67   P68

In the above series of pictures, Photos P61 & P62 show the area to be made into a coal merchants depot.  The above baseboard Peco PL10 point motor and its PL13 switch assembly can be seen, I was unable to mount this below baseboard due to the configuration of the underside timber sections!  Photos P63 & P64 show the beginnings of the yard. The signal box has been fitted over the point motor and fencing, pavements and a road surface added.

Photos P65 & P66 show a Hornby Skaledale stone cottage and a Wills garden shed plus some perimeter fencing is now stating to make up the coal merchants home. A retaining wall has been fitted along the back edge. Some street furniture has been added to the pavements - bus stop and a couple of working gas lamps, but now there is a mother and her two children who are train spotting! In Photo P67 the coal merchants house and garden are taking shape and Photo P68 shows the little cameo of the people. Next the coal unloading area has to be dealt with....

P69 P70 P71 P72
P73 P74 P75 P76

Real coal has been crushed and placed in the staithes and a fine coal dust add in front of them. Then dilute PVA/Water glue mix was flooded over the coal to retain it and prevent it dirtying anything. In Photo 69 the yard and street lighting has been added and wired. Photos 70, 71 & 72 shown the yard as its being built up scenically. Photo P73 is a picture taken at night. A Coalman and several bags of filled coal have been added.

Photo P74 shows the coalman's new Standard Vanguard car and his lorry being loaded for the days deliveries. Photos P75 and P76 show aerial views of the now near complete coal yard.

 

 

 

The "00" Gauge Standards drawing has been moved to the Hints & Tips page   Click Here to be taken to the H & T page then use the quick link to the section.

 

 

 

 

This site was last updated 20-12-2009 

 

© All items throughout this page are copyright of Brian Lambert. Unless otherwise stated.